Advanced B&R automation makes Technoshell world-class
Nashik-based Technoshell Automations Pvt. Ltd. articles printing and packaging machines for applications such as hot foil stamping, capping, labeling, packing, and other custom-designed machines for plastic tubes. Over 15 years ago, Technoshell began using B&R's automation solutions to build world-grade accuracy and productivity in its machines.
Referred to B&R in Pune by 1 of his friends, Nikhil Baste, director of Technoshell, says, "With the assist of B&R's components and software nosotros started making very skillful machines which were exportable even to developed markets and which were appreciated globally. In the entire process, the B&R control systems and components fabricated a huge difference and made us earth-class."
In tube industry, Technoshell is focused on machines for capping, hot stamping and for packing tubes into the aircraft cartons. It also has robotic packers for the tube industry. With a stiff design team including software, electrical and mechanical designers, the company manufactures and exports CE compliant machines to about 37 countries. Baste calls it a niche marketplace saying, "The kind of machines we make compete on quality with European manufacturers." The visitor exports to Asia (excluding China) and Europe but even so hasn't cracked the US market.
Technoshell has over 130 high speed cap stamping machines. "For the auto industry, we are the approved vendors for Bosch and Samsung for their stamping machine applications. In cosmetics, xc% of the Fair and Lovely caps are beingness stamped on our machines." The company's straight customers include label manufacturers, contract manufacturers and packers for companies such equally Garnier, HUL, Godrej, Samsung, and several other cosmetics, pharma, and consumer product players.
The highest accurateness at an unmatched toll
According to Baste, Technoshell and B&R came together initially for the hot foil stamping machines for tubes. Speaking of these, he confidently and credibly asserts, "We accept higher speeds and better machines whose process accuracy is unmatched anywhere. The kind of accurateness nosotros give for hot foil stamping machines is equal to the all-time that everyone gives in the world."
Past using B&R'due south hardware and software, including its vision systems, Technoshell can encounter the requirement of the almost advanced customers and remain at the leading border of automation, including IoT implementations that are the side by side big affair in any manufacturing or product process. "The features that nosotros are offering with B&R are not there in whatever other machine. For example, the highest level of photographic camera integration with the B&R programmable logic controller (PLC). The speeds of image processing and the reaction time are the fastest before long bachelor because of B&R's deep integration with the PLC. With these highly integrated camera systems, nosotros were likewise able to bring down the equipment's cost. Therefore the price at which nosotros are giving loftier accurateness and automated features are unmatched in the whole world."
Technoshell uses B&R's servo motors, stepper motors, cameras and vision systems, and its industrial PC in its auto. Furthermore, B&R'due south mappView allows uploading transmission and training videos on the PLC itself. Baste adds that with his in-house design squad and the B&R controller, Technoshell is proud to be among Republic of india'southward 2 or three companies that use B&R'south latest technologies, such as its camera and vision systems. "This is the reason nosotros can stand up next to the latest European machines. A European company can sell our machines along with their machines every bit a team." And this oftentimes happens when the European salesperson confronts a unique request that only Drip's company tin can supply.
Technoshell Automations
Baste further explains that the camera helps register the stamping or graphics precisely where required in automated machines. "For tube hot stamping machines, two accuracies are usually measured – the radial accurateness where the tube rotates and axial accuracy. You demand to annals printing into both dimensions. Our accuracy for the machine is +/- 0.1mm axially and +/- 0.15 mm radially. It is likewise the best level of accuracies that such machines can give anywhere."
Industrial IoT
Today's factories require machines with Industrial IoT features for both operation and remote maintenance. Technoshell has been offer such advanced solutions to its customers. "Our focus has always been on technology, and we can offering all these next-generation features in our machines if our customers inquire for it. Although in India, most of our customers so far do non inquire for IoT, they need remote diagnostics for maintenance purposes, and MIS reports."
Baste is pleased with Technoshell's human relationship with B&R and openly says that he has never faced any issues with its technology or products. "In case something arises, their application engineers, who are well-versed with the technology, can correct it very quickly." Although he agrees that selling his machines in India with B&R'southward PLC is challenging, he is satisfied since, with B&R engineering science, Technoshell can produce globe-class leading-edge products with the latest automation.
Global recognition of the B&R technology used by Technoshell makes its machines eminently exportable. A globe-class supply chain of components with absolute integrity and security makes the machines reliable and maintainable for consign customers. Ultimately, it is possible to make a modernistic motorcar with leading-edge automation capabilities in India. Still, it requires the focus, imagination, and persistence to invest in the design and manufacturing capabilities that Technoshell has.
Source: https://packagingsouthasia.com/application/healthcare-diagnosis/advanced-br-automation-makes-technoshell-world-class/
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